Prodigy Processing Solutions

LAB PLANNING & DESIGN

LAB PLANNING & DESIGN

CANNABIS LAB PLANNING & ARCHITECTURAL DESIGN

GET YOUR LAB DONE RIGHT - THE FIRST TIME

At Prodigy Processing Solutions, we recognize that effective GMP-compliant lab and API manufacturing facility design is essential for operational excellence. Whether you’re building a new facility from scratch or upgrading an existing one to meet GMP standards, our expert team is equipped to handle your needs. With a focus on meticulous planning, our designs not only ensure compliance with complex regulations but also optimize workflow and enhance the efficiency of cannabinoid extraction and API manufacturing.

Our licensed architects and experienced professionals bring unparalleled expertise to every project, ensuring your lab is designed to facilitate smoother operations, reduce downtime, and significantly improve the quality and yield of your final products. This comprehensive approach directly impacts the profitability and reputation of your business, setting the stage for long-term success.

We are dedicated to providing exceptional design services for your extraction lab or manufacturing facility, ensuring compliance with the highest standards in the industry. Our expertise spans from initial concept layouts to full-scale architectural plans, with a strong focus on GMP (Good Manufacturing Practice) compliance. Whether you’re building a new facility from scratch or upgrading an existing one, our team is equipped to meet your needs and exceed your expectations.

cannabis LAB PLANNING & DESIGN

OUR SERVICES

INITIAL CONCEPT LAYOUT

Our Initial Concept Layout provides a swift yet detailed visualization of your lab facility, focusing on:

  • Standard Space Planning: Efficient arrangement of spaces to meet operational needs.
  • Primary and Post Processing Equipment Layout: Placement of key equipment to optimize workflow.
  • Basic Conceptual Floor Plan: Initial layout including room arrangements and essential infrastructure.
  • Plumbing Requirements: Layout for plumbing needs, including pipe and fixture locations.
  • Duct/Exhaust Requirements: Planning for ventilation and exhaust systems.
  • Electrical Requirements: Overview of electrical needs, including outlet and wiring placement.

This Initial Concept Layout serves as a starting point for more detailed planning and design, ensuring that your lab facility is set up for optimal performance and efficiency from the outset.

SITE-SPECIFIC CONCEPT DESIGN

We offer a tailored approach to planning your facility based on its unique location and requirements. Our Site-Specific Concept Design includes:

  • Conceptual Layout: A detailed plan that integrates your facility’s vision with practical site constraints.
  • Bill of Materials: A comprehensive list of materials required, including quantities and specifications.
  • New/Existing/Demolition: Documentation outlining the scope of new construction, existing elements, and areas to be demolished.
  • Floor Plan: Detailed layout showing room arrangements, walls, doors, and other key elements.
  • Reflected Ceiling Plan: Layout of ceiling features, including lighting and fixtures.
  • Security Plan: Layout detailing security measures, such as camera placements and access control points.
  • Equipment Schedule with Diagram: Detailed schedule and diagrams showing equipment placement and integration.
  • Workflow Diagram: Visualization of optimized operational flow within the facility.
  • Hazardous Materials Diagram and Inventory: Identification and mapping of hazardous materials, including an inventory for safety and compliance.

This comprehensive design package ensures that every aspect of your facility’s layout and operation is meticulously planned and tailored to your specific site, enhancing both functionality and safety.

CONSTRUCTION DOCUMENT SET

Our Construction Document Set provides all the necessary documentation to guide the construction process, including:

  • Cover Sheet: An overview of the project, including project title, location, and general information.
  • Architectural Drawings: Detailed floor plans, reflected ceiling plans, elevations, sections, and details.
  • Structural Drawings: Plans and details for structural elements like foundations, beams, and columns.
  • Mechanical, Electrical, and Plumbing (MEP) Plans: Specifications for HVAC, electrical, and plumbing systems.
  • Specifications: Detailed descriptions of materials, workmanship, and quality.
  • Schedules: Lists and timetables for various components such as windows, doors, and finishes.
  • General Construction Notes and Building Codes: Guidelines on construction practices and regulations.
  • Site Plan: Shows the entire project scope, including building location, landscaping, and utilities.

Our Construction Document Set ensures a clear and comprehensive blueprint for your facility’s construction, facilitating a smooth and compliant build process from start to finish.

GMP-COMPLIANT DESIGN

Our GMP-compliant designs for food, dietary supplements, and pharmaceuticals ensure that your facility meets both FDA cGMP and EU GMP standards, focusing on:

  • Compliance: Meeting FDA and EU GMP regulations for quality control, sanitation, and documentation.
  • Controlled Environment: Advanced systems for maintaining temperature, humidity, and airflow, including HEPA filters and positive pressure systems.
  • Layout and Workflow Optimization: Efficient designs to minimize contamination risks and optimize processes.
  • Sanitation and Sterilization: Features that facilitate cleaning and sterilization to maintain a contamination-free environment.
  • Monitoring and Control Systems: Real-time data collection and analysis for environmental condition management.
  • Personnel and Material Flow: Controlled access points and gowning areas to maintain cleanliness.
  • Validation and Documentation: Support for robust validation and documentation practices to prove regulatory compliance.

Our GMP design services ensure that your facility adheres to the highest standards of quality and safety, providing a robust foundation for regulatory compliance and operational excellence.

CLEAN ROOM DESIGN

Our clean room designs adhere to the highest GMP standards, ensuring a controlled and sterile environment. Key features include:

  • Compliance with FDA cGMP and EU GMP: Adhering to stringent regulations for air cleanliness and contamination prevention.
  • Controlled Environment: Advanced systems for temperature, humidity, and airflow control.
  • Layout and Workflow Optimization: Efficient arrangements to reduce cross-contamination risks.
  • Sanitation and Sterilization: Designs that support easy cleaning and maintenance.
  • Monitoring and Control Systems: Continuous tracking of environmental conditions.
  • Personnel and Material Flow: Controlled access and gowning areas to prevent contamination.
  • Validation and Documentation: Detailed documentation and validation protocols for compliance.

Our clean room designs provide a controlled and compliant environment essential for high-quality manufacturing and research, ensuring that your operations meet rigorous industry standards.

CUSTOM SOLUTIONS

We offer tailored solutions to meet the unique needs of your extraction lab business. From initial assessments to comprehensive plans, our team provides expertise across a wide range of services to ensure your facility is designed and constructed to your unique specifications. Examples include:

  • Zoning Ordinance and Building Code Analysis: Detailed examination of local zoning regulations and building codes to ensure compliance and optimize facility design.
  • Basic Designs: Initial design concepts that lay the foundation for your facility, incorporating essential elements and space planning considerations.
  • Full Architectural and Construction Plans: Complete and detailed architectural and construction plans, including every aspect from layout to structural details, ensuring a seamless build process.
  • Custom Solutions: Tailored designs and plans that address your specific needs, whether it’s adapting existing spaces or creating entirely new facilities.

Our team is dedicated to supporting every stage of your lab development, providing expert guidance and customized solutions to help you achieve a successful and compliant extraction lab business.

CANNABIS LAB DESIGN

WHY CHOOSE PRODIGY FOR YOUR LAB DESIGN?

WE GET IT RIGHT - THE FIRST TIME

At PRODIGY, we understand that effective GMP-compliant hemp and cannabis lab and API manufacturing facility design is the cornerstone of operational success. Our meticulous approach to lab design ensures that every facility not only meets complex regulations but also optimizes workflow and maximizes both cannabinoid extraction and API manufacturing efficiency. We focus on:

Regulatory Compliance: We ensure that your lab meets all necessary GMP standards and complex regulations, setting a strong foundation for operational success.

Optimized Workflow: Our designs are tailored to streamline operations, reduce downtime, and enhance overall efficiency.

Enhanced Quality and Yield: By focusing on every detail, we help improve the quality and yield of your final cannabis products, directly impacting your business’s profitability and reputation.

Versatile Solutions: Whether you’re building from scratch or upgrading an existing lab to meet GMP compliance, we have the expertise to handle both scenarios seamlessly.

Licensed Architects: Our team includes licensed architects who bring a high level of precision and expertise to every design, ensuring your facility is not only functional but also aesthetically aligned with industry standards.

With Prodigy, you benefit from a wealth of experience and know-how. Our comprehensive range of services, including basic layouts, MEP plans, clean rooms, GMP compliant designs, stamped architectural drawings, and custom solutions. We are committed to delivering exceptional lab designs that get things right the first time and on schedule, empowering your business to achieve its highest potential.

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Prodigy is your #1 source of FDA cGMP food, dietary supplements, and pharmaceutical compliant cannabinoid API and cannabis extraction equipment